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settingoffset
The length of the mortise for the hinge is shortened a bit, so there will be an equal gap around the edge of the door. The offset amount is determined by the thickness of the washer used as a spacer between the two leaves of the hinge.
Date: 02/27/2007
Views: 2535
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markingendofhinge
With the length of the mortise determined, it is scribed onto the door.
Date: 02/27/2007
Views: 1866
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markinglines
The shoulder lines are marked with a guage to ensure the hinge is centered.
Date: 02/27/2007
Views: 1963
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markinghingeshoulder
Marking the shoulder of the hinge.
Date: 02/27/2007
Views: 1907
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settingdepth
The depth of the mortise is defined by the thickness of the leaves.
Date: 02/27/2007
Views: 2050
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scribingdepth
The depth is transfered to the door.
Date: 02/27/2007
Views: 1945
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cuttingshoulders
Now that the hinge is marked, the shoulders are cut. This is a very thin kerfed saw, and it can be pushed into the grain to cut the entire shoulder.
Date: 02/27/2007
Views: 2149
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sawingwaste
Some of the waste can be sawn out, but most of it is chisel work.
Date: 02/27/2007
Views: 1946
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choppingmortise
My Imai chisel cut all 18 mortises and showed no sign of wear! These are the most incredible chisels I have ever had the pleasure of using.
Date: 02/27/2007
Views: 2134
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